The Duratec ‘vs’ Endura-E

 

Introduction

In late 2002, Ford replaced the Ka’s long serving 1·3 Endura-E with the 1·3 Duratec 8v.

The Duratec 8v is related to the Endura-E - in simple terms, it uses a different head on the same block.

 

Why Duratec 8v?

Many people have expressed their disappointment that Ford didn’t use a sixteen valve engine - but these individuals have perhaps seen that the Ka doesn’t have a “16V” decal on it, and they want this!  However, the engine configuration is irrelevant except in that it can tilt, but not determine, where across the rev range the engine produces its power and torque.  To determine where the engine produces its power or torque, you look to the camshaft profile, ECU coding, induction and exhaust systems.  To simply want a “sixteen valve” engine because it has sixteen valves is a bit short sighted.

The reason why Ford redesigned the Endura-E, rather than design a completely new engine, is primarily for cost implications.  The Duratec 8v shares some components with the Endura-E, and these components did not require redesigning.  In fact, this is quite a common trick within the car manufacturing sector - old engine designs are re-used time and time again.  If it’s not broken, don’t fix it!

 

What’s it like to drive?

On paper, the Duratec produces more power, slightly more torque, thus offers greater performance - yet is more fuel efficient.

 

Engine

PS

@ rpm

Nm

@ rpm

1·3 Duratec

70

5,500

106

3,000

1·3 Endura-E

60

5,000

105

2,500

Superchipped 1·3 Endura-E

63

5,900

110

2,300

 

However, raw figures do not tell you how it drives.  In isolation, the Duratec well at lower engine speeds, feels “good enough” the mid-range, and pulls well at higher engine speeds.

The Duratec’s disadvantage is that Ford have married an engine that produces more acceleration higher up in the rev range with taller gearing so it’s harder to access the greater grunt.  Comments that the Duratec is much quicker over 70 mph make me smile when the legal speed in the United Kingdom is, of course, up to 70 mph.  When we drove to Italy on European roads with a maximum permitted speed of 130 km/h (81 mph) we didn’t feel especially disadvantaged!

On the road, the different gearing and power delivery translate into two Kas that are simply as quick inside the speed limit so as one cannot tell.  The Duratec is noticeably less willing and flexible around the town, especially with the 3·62 final drive, but on the open road using the upper gears, it’s difficult to tell the two apart.  However, it becomes obvious when you extend the engine, either to overtake, or you just feel like it /cough/.  Whereas the standard Endura-E will pull to the high 40s in second gear, the Duratec is still going well in to the low 50s, and again, the Endura-E drags itself to 70 in third, and the Duratec sweetly pulls through.  This will be partly associated with the gearing, and partially with the revvier engine.

Come to a motorway gradient, though, and it’s the 1·3 Duratec 8v that has the driver grabbing for a lower gear before the 1·3 Endua-E.

 

Summary

When comparing the Duratec 8v with Ford’s excellent 1·25 litre Zetec-SE, I find it somewhat lacking.  Yes, the Duratec has a better low down response, but it doesn’t have quite the sweet, revvy nature of the Zetec-SE donk (which revs up to almost 7,000 rpm), and there is no advantage in terms of fuel consumption.

Do I prefer it to the standard Endura-E?  This is a difficult question to answer.  The Duratec feels hamstrung by the tall gearing.  Yes, it’s a nicer engine per se, but as a package, I prefer the Endura-E’s low down thump.  Perhaps if Ford used the 4·25 final drive with the 1·3 Duratec 8v it would be a better package, but it wouldn’t be as economical as the older 1·3 Endura-E!

 

Head to Head

 

There is some debate amongst us Ka enthusiasts regarding the relative performance of the 1·3 Endura-E and the 1·3 Duratec.

Duratec fans will tell you that the engine’s greater power output and keener pull at higher engine speeds means that it’s significantly quicker than the Endura-E.  Unfortunately for them, this does not translate to a quicker car on the road.  In isolation, it feels quicker, but driven keenly in convoy, the Duratec certainly doesn’t pull away from the Endura-E.  When it comes to hill climbing abilities, there are a limited number of scenarios where the Endura-E ekes out a small advantage compared to the Duratec.  There are also a limited number of situations where the Duratec ekes out a small advantage over the Endura-E, but back to back, there’s nothing in it.  Neither can overtake the other with any degree of conviction.

However, driven back to back against the standard Endura-E, the Duratec has significantly less heave in the bottom third of the engine speed range, the two are level pegging it in the mid third, and it feels better in the top third.

In snap-open throttle experiments from 10 mph in second gear, the standard Endura-E punts forward, whereas the Duratec’s engine note changes speed and it merely accelerates.  From 20 mph, the Endura-E also still has the immediate advantage, but the Duratec isn’t quite so sluggish.  From 30 mph, the it’s difficult to put anything between the two, but as the speeds rise so the Duratec is pulling better.

In terms of maximum speed, the Duratec model does have a higher speed and I would expect better acceleration over around 80 mph from the Duratec.  But this is of academic interest!

 

Superchipped Endura-E

 

The above table illustrates the claimed increase in engine output for the superchipped (Bluefin’d) Endura-E but showing where Kermit produces peak torque.  Although the improved output looks rather insignificant, the headline figures only show part of the story.  The chipped Endura-E also produces over 90% of peak torque from 1,500 rpm to 4,500 rpm.  Notably, at 2,100 rpm, the chipped Endura-E is producing more torque than the standard Endura-E could ever produce.