Cold Engines

 

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any people know that frequent cold starts, and short city trips, dramatically increases the fuel consumption of a petrol car.  But these types of trips are also very hard on engine oil.  It’s no surprise that most manufacturers have two different service schedules - one for “typical use” and one for “harsh” use.  It’s not always so clear, but “harsh” use doesn’t mean driving to Scotland in a real big hurry, but instead means frequent cold starts, short stop / start drives in a city, or long periods of idling.

A “short journey” is basically any trip up that is not long enough for everything to get up to normal operating temperature.  In the summer after the engine has been run, this can be just five minutes and in the middle of the British winter, this can be twenty five minutes.  These are just ballpark figures - it does vary!  It also depends on the car, the road, the driver, the weather, and a few other bits and pieces.  There are a number of things that should get up to normal operating temperature: engine oil, coolant, catalytic converter and the exhaust.

Some cars, such as the Saab 2∙2 TiD, have an auxiliary heating system designed to shorten the warm-up times.  These can be in the form of electric heater elements or an auxiliary fuel heater.

Water is an important consideration here.  Water is a by-product of combustion – it’s kicked out of the exhaust.  If the exhaust is hot, the water turns to steam and the exhaust remains dry.  If the exhaust is cold, much of it remains as water vapour – the condensation you see on a cold day.  This water greatly accelerates the rusting of the exhaust pipes.

The catalytic converter doesn’t work when cold, and if the engine is misfiring, the ceramic can get coated in unburnt petrol, which then burns when it gets hot, and can cause overheating (leading to damage and a replacement catalytic converter).  Generally speaking, this isn’t a problem, except that water vapour accumulates in the cat.  This can lead to the casing to rust.  Catalytic converters sit right next to the engine and generally get up to temperature very quickly, however even so, it’s wise to try to look after them.  They’re expensive, ranging from a couple of hundred pounds to over a thousand, depending on the car in question.  They also wear out (but I’ve never had one go on me, personally, they do wear out).

Similarly, the inside of an engine also contains water.  This mixes with the engine oil, but hot oil turns the water to steam, which is then removed from the engine.  If the oil doesn’t get to normal operating temperature, for a decent time, the oil gets more and more contaminated with water.  This emulsifies, forming a white mayonnaise-like creamy stuff that can be found in the oil of many city-bound cars condemned to a life of short trips.  This mayo is a bad thing - it clogs the engine oil ways up, leading to inadequate lubrication and engine failure.

The other very important thing is that you do not stress the engine until the oil is up to normal operating temperature.  I treat my engines with kid gloves when cold.  Whilst this means you must not use high engine speeds (up to half the maximum permitted engine speed as a ballpark figure) it also means you do not labour the engine.  Labouring the engine is arguably worse than using high engine speeds.

Starting the Endura-E From Cold

This chart shows how the engine speed behaves when cold and when Kermit’s “QuickClear” is both turned on and then off.

The data was sourced from Kermit’s OBD-II Scanner unit.

The first record shows the engine turning over at just over 400 rpm - this is whilst the starter motor was engaged!  Then, the engine speed immediately jumps to approximately 1,750 rpm before it settled down to 1,200 rpm.  It maintains this engine speed for approximately thirty seconds, then the idle speed slowly drops to 1,100 rpm.  After thirty six seconds, I turned the QuickClear on, hence the drop in engine speed - note how the ECU compensates for this.  You can also see the spike where I switched QuickClear off, after approximately thirty seconds.